Eco-friendly Continuous Charcoal Powder Production Line

Eco-friendly continuous charcoal powder production lines can be applied to carbonize saw dust, rice husk, bamboo dust, wood dust, crushed palm shells, coconut shells, stalk straws and other granular materials. If the size of the raw material is too big, you should use a crusher machine to process the raw material into particles which are shorter than 30mm. In the charcoal powder production line, the rotary type carbonization furnace is the core machine. EP rotary type carbonization furnace is the most advanced carbonizing equipment. During the working process of EP furnace, there is no noxious gas generated. That is to say, the rotary type carbonization furnace is an eco-friendly machine. What’s more, EP rotary type carbonization furnaces have the advantages of high efficiency, environment protection, and energy conservation. In the following passages, how to achieve the three advantages will be demonstrated.

1. How to achieve the goal of environment protection?

Recycling utilization, to be more specific, by turning the exhaust gas into fuel gas.

The eco-friendly continuous charcoal powder production line is equipped with a gas treatment system. The exhaust gas generated during carbonizing process in the rotary type carbonization furnace will be sprayed, cooled and purified in gas treatment system. After that, the gas will become flammable gas which will be the heat source for the carbonizing process. As a result, there is no exhaust gas generated. And it can meet the national standards of environmental requirements.

2. How to achieve the goal of high efficiency?

EP rotary type carbonization furnaces can dry and carbonize the raw material at the same time. In addition, the charcoal powder production line conduct 24 hours’ continuous working.

First of all, you should light the biomass material in the gasifier. The generated heat will be the heat source for the beginning period to dry and carbonize the raw material (the crushed coconut shells, bamboo dust, rice husk, saw dust, the crushed stalks, and the crushed palm shells).

Then when smoke and gas appear in the rotary type carbonization furnace, they will be recycled. Next, through the processes of spraying, cooling and purifying, the generated smoke and gas will become relatively pure and flammable gas. And the flammable gas will be the fuel for the drying and carbonizing process. Now, the charcoal powder production line will reach the status of continuous production. And the gasifier should be stopped at this time.

In addition, the carbonizing temperature can be adjusted. The highest temperature can be up to 600℃-900℃.

According to the working principle, we can see know that EP continuous charcoal powder production line is high-efficiency.

• There is no waste of the production line. The biomass material in the gasifier will also be turned into charcoal powder. That is to say, the beginning step of igniting the biomass material is also a process to produce charcoal powder.
• EP eco-friendly continuous charcoal powder production lines are automatic. The feeding part and the discharging part are both automatic. The production line is controlled by a computer system. And it is labor-saving.
• EP eco-friendly continuous charcoal powder production line is integrated drying and carbonizing equipment. With this unique design, you don’t need a separate dryer to dry the raw material. The raw material will be dried in the carbonization furnace, and the moisture will be extruded out of the furnace. This has greatly improved the carbonizing efficiency. The carbonizing quality and the working efficiency of the continuous charcoal powder production lines can meet all the users’ requirements.
• The charcoal powder production line can conduct 24 hours’ continuous working. The feeding process and the discharging process can proceed simultaneously. The yield of a rotary type carbonization furnace is about 300kg per hour. The output varies with different raw materials. If you want a larger output, you can equip two carbonization furnaces in one charcoal powderproduction line. Meanwhile, you also need to use a larger purifying machine.
• The raw material is cheap and easy to get. All kinds of biomass waste can be carbonized.

3. How to achieve the goal of saving energy?

• During the whole production process, there is no fuel consumed. At the same time, the generated gas will be recycled and reused. What’s more, the by-products such as wood tar oil and wood vinegar can be collected and sold.
• The continuous charcoal powder production line employ PLC automatic control system. Namely, the production line has a high level of automation. And it is very convenient to operate the production line, so you don’t need to hire many workers.
• The power consumption of EP eco-friendly charcoal powder production line is small.
• The cooling water can be recycled, and you just add water at regular intervals.